{"id":4208,"date":"2025-11-29T06:20:30","date_gmt":"2025-11-29T06:20:30","guid":{"rendered":"https:\/\/www.pipetechservice.com\/?p=4208"},"modified":"2025-11-29T06:23:32","modified_gmt":"2025-11-29T06:23:32","slug":"critical-natural-gas-pipeline-relocation-via-live-line-hot-tapping-stoppling","status":"publish","type":"post","link":"https:\/\/www.pipetechservice.com\/es\/critical-natural-gas-pipeline-relocation-via-live-line-hot-tapping-stoppling\/","title":{"rendered":"Critical Natural Gas Pipeline Relocation via Live-Line Hot Tapping &amp; Stoppling"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"4208\" class=\"elementor elementor-4208\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1da66267 e-flex e-con-boxed e-con e-parent\" data-id=\"1da66267\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5cee20c9 elementor-widget elementor-widget-text-editor\" data-id=\"5cee20c9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\n<p><strong>Project Overview<\/strong><\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>Cliente:<\/strong>\u00a0Shanxi Tongyu Coalbed Methane Pipeline Distribution Co., Ltd.<\/li>\n\n<li><strong>Location:<\/strong>\u00a0Bo&#8217;ai County, Jiaozuo City, Henan Province, China<\/li>\n\n<li><strong>Desaf\u00edo:<\/strong>\u00a0To reroute a critical section of a high-pressure (6.3 MPa) natural gas pipeline without interrupting the supply, thereby avoiding massive economic losses and supply disruptions.<\/li>\n\n<li><strong>Soluci\u00f3n:<\/strong>\u00a0Executed a live-line pipeline installation and tie-in using <a href=\"https:\/\/www.pipetechservice.com\/es\/pipeline-repair-services\/\">advanced Hot Tapping<\/a> and Double Block and Bleed (DBB) technology.<\/li>\n\n<li><strong>Results:<\/strong>\n<ul class=\"wp-block-list\">\n<li><strong>Zero Interruption:<\/strong>\u00a0Mainline gas supply was maintained throughout the project.<\/li>\n\n<li><strong>100% Safety:<\/strong>\u00a0Achieved a perfect zero-accident safety record.<\/li>\n\n<li><strong>On-Schedule Execution:<\/strong>\u00a0Completed the critical tapping and tie-in operations within the planned window.<\/li>\n\n<li><strong>Quality Assurance:<\/strong>\u00a0All welds, hydrostatic, and pneumatic tests passed on the first attempt.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e6cca67 elementor-widget elementor-widget-text-editor\" data-id=\"e6cca67\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><\/p>\n<h2><strong>The Challenge: Relocating a Critical Artery Without Stopping the Heartbeat<\/strong><\/h2>\n<p class=\"ds-markdown-paragraph\">Imagine being asked to perform open-heart surgery on a patient while they are still running a marathon. This was the scale of the challenge presented to us by\u00a0Shanxi Tongyu Coalbed Methane Pipeline Distribution Co., Ltd.<\/p>\n<p class=\"ds-markdown-paragraph\">The construction of the new North Henan LNG Emergency Reserve Center necessitated the relocation of a section of the vital Duanbo Line. This was not just any\u00a0pipeline installation\u00a0job. This was a\u00a0high-pressure natural gas pipeline\u00a0(6.3 MPa), a crucial energy artery, where any planned shutdown for\u00a0pipeline maintenance\u00a0or replacement would result in massive economic losses and disrupt supply to countless end-users.<\/p>\n<p class=\"ds-markdown-paragraph\">The client&#8217;s core requirements were non-negotiable:<\/p>\n<ol start=\"1\">\n<li><strong>Zero Interruption:<\/strong>\u00a0The main pipeline&#8217;s gas supply must not be halted.<\/li>\n<li><strong>Absolute Safety:<\/strong>\u00a0Working on a live, high-pressure gas line demanded a flawless safety record.<\/li>\n<li><strong>Minimal Environmental Impact:<\/strong>\u00a0The project involved road crossings and required meticulous site restoration.<\/li>\n<\/ol>\n<p class=\"ds-markdown-paragraph\">The question was: How do you replace a section of a live, high-pressure pipeline without depressurizing it? The answer lay in our core expertise.<\/p>\n<p><\/p>\n<p><!-- \/wp:list --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5f312c5 e-con-full e-flex e-con e-child\" data-id=\"5f312c5\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-23e7ff4 elementor-widget elementor-widget-image\" data-id=\"23e7ff4\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Inspection-at-Yubei-LNG-Relocation-Project.jpg\" class=\"attachment-full size-full wp-image-4217\" alt=\"Workers inspecting natural gas pipeline at Yubei LNG emergency reserve center pipeline relocation site in Jiaozuo\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Inspection-at-Yubei-LNG-Relocation-Project.jpg 800w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Inspection-at-Yubei-LNG-Relocation-Project-300x225.jpg 300w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Inspection-at-Yubei-LNG-Relocation-Project-768x576.jpg 768w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Inspection-at-Yubei-LNG-Relocation-Project-600x450.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-988edc8 elementor-widget elementor-widget-image\" data-id=\"988edc8\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Stockpiling-for-Yubei-LNG-Relocation-Project.jpg\" class=\"attachment-full size-full wp-image-4218\" alt=\"Laid natural gas pipelines and project banner at Yubei LNG emergency reserve center pipeline relocation construction site\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Stockpiling-for-Yubei-LNG-Relocation-Project.jpg 800w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Stockpiling-for-Yubei-LNG-Relocation-Project-300x225.jpg 300w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Stockpiling-for-Yubei-LNG-Relocation-Project-768x576.jpg 768w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Pipeline-Stockpiling-for-Yubei-LNG-Relocation-Project-600x450.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b4ccba7 elementor-widget elementor-widget-text-editor\" data-id=\"b4ccba7\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2><strong>The Solution: A Customized Engineering Plan Centered on Hot Tapping &amp; Double Block and Bleed<\/strong><\/h2>\n<p class=\"ds-markdown-paragraph\">As a leading\u00a0pipeline contractor in China, Beijing Jinshiwan designed a sophisticated\u00a0pipeline engineering services\u00a0plan centered on the precise application of\u00a0Hot Tapping and Stoppling\u00a0technology.<\/p>\n<p class=\"ds-markdown-paragraph\">Our solution was a textbook example of the\u00a0Double Block and Bleed (DBB)\u00a0procedure, which provides the highest level of safety for live-line interventions.<\/p>\n<p class=\"ds-markdown-paragraph\"><strong>Our Customized Technical Approach:<\/strong><\/p>\n<ol start=\"1\">\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Pre-Construction &amp; New Pipeline Installation:<\/strong><\/p>\n<ul>\n<li>\n<p class=\"ds-markdown-paragraph\">We managed the entire scope of the new\u00a0920-meter DN550 pipeline construction, including surveying, stringing, welding, bending, lowering-in, and backfilling.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\">All welds underwent rigorous Non-Destructive Testing (NDT). The new section was hydrostatically tested to 9.45 MPa (1.5x design pressure) and passed pneumatic tests to ensure ultimate integrity before being tied into the live system.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>The Critical Live-Line Intervention &#8211; A Two-Step Process:<\/strong><\/p>\n<ul>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Step 1: Hot Tapping.<\/strong>\u00a0We used a specialized drilling machine to safely create an opening into the live, pressurized pipeline. This allowed us to install the temporary bypass and later, the stoppling equipment, without any gas escape.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Step 2: Stoppling (Double Block and Bleed).<\/strong>\u00a0This is where our expertise shone. At the designated upstream location, we installed two sequential stopples (primary plugs). The cavity between them was safely bled down, creating an isolated, gas-free work zone for the final tie-in. This complex\u00a0pipeline maintenance\u00a0procedure completely eliminated the need for a system-wide shutdown.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n<p class=\"ds-markdown-paragraph\">Technology &amp; Equipment:\u00a0The success of this operation hinged on our use of state-of-the-art, certified\u00a0hot tapping and stoppling\u00a0machines from industry leaders, operated by our extensively trained and certified engineers.<\/p>\n<p><!-- \/wp:list-item --><\/p>\n<p><!-- \/wp:list --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9dd7883 e-con-full e-flex e-con e-child\" data-id=\"9dd7883\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8626d5c elementor-widget elementor-widget-image\" data-id=\"8626d5c\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Yubei-LNG-Pipeline-Relocation-Project-Launch.jpg\" class=\"attachment-full size-full wp-image-4220\" alt=\"\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Yubei-LNG-Pipeline-Relocation-Project-Launch.jpg 800w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Yubei-LNG-Pipeline-Relocation-Project-Launch-300x225.jpg 300w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Yubei-LNG-Pipeline-Relocation-Project-Launch-768x576.jpg 768w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Yubei-LNG-Pipeline-Relocation-Project-Launch-600x450.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b234468 elementor-widget elementor-widget-image\" data-id=\"b234468\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Construction-Equipment-Deployment-for-Yubei-LNG-Pipeline-Project.jpg\" class=\"attachment-full size-full wp-image-4221\" alt=\"Excavator, specialized equipment and workers at Yubei LNG pipeline relocation construction site in Jiaozuo\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Construction-Equipment-Deployment-for-Yubei-LNG-Pipeline-Project.jpg 800w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Construction-Equipment-Deployment-for-Yubei-LNG-Pipeline-Project-300x225.jpg 300w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Construction-Equipment-Deployment-for-Yubei-LNG-Pipeline-Project-768x576.jpg 768w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2025\/11\/Construction-Equipment-Deployment-for-Yubei-LNG-Pipeline-Project-600x450.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ca4637 elementor-widget elementor-widget-text-editor\" data-id=\"7ca4637\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2><strong>The Implementation: Precision Engineering and Meticulous Execution<\/strong><\/h2>\n<p class=\"ds-markdown-paragraph\">Our project management and technical prowess were put to the test during the execution phase. The key steps unfolded with clockwork precision:<\/p>\n<ul>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Phase 1: Preparation.<\/strong>\u00a0The new pipeline section was constructed and tested independently. Temporary bypass lines were fabricated and all equipment was pressure-tested and calibrated.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Phase 2: The Main Event &#8211; Hot Tapping &amp; Stoppling.<\/strong>\u00a0Over a concentrated 48-hour window, our crew executed the planned\u00a0hot tapping and stoppling\u00a0sequence. Under the constant monitoring of gas detection systems, the\u00a0double block and bleed\u00a0isolation was successfully achieved.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Phase 3: Tie-In and Commissioning.<\/strong>\u00a0With the section safely isolated, our welders performed the final two tie-in welds. Following rigorous inspection, the stopples were retracted, the line was recommissioned, and the temporary bypass was removed. The entire process was completed without a single safety incident, underscoring our commitment to risk-free\u00a0<a href=\"https:\/\/www.pipetechservice.com\/es\/pipeline-installation-services\/\" target=\"_blank\" rel=\"noopener\">pipeline installation<\/a>.<\/p>\n<\/li>\n<\/ul>\n<p><!-- \/wp:list-item --><\/p>\n<p><!-- \/wp:list --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f59e57b elementor-widget elementor-widget-text-editor\" data-id=\"f59e57b\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2><strong>The Results &amp; Quantifiable Benefits: Zero Downtime, 100% Success<\/strong><\/h2>\n<p class=\"ds-markdown-paragraph\">The collaboration between Shanxi Tongyu and Beijing Jinshiwan delivered outcomes that exceeded expectations.<\/p>\n<ul>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Financial Impact:<\/strong>\u00a0We saved the client from an estimated multi-million RMB loss\u00a0that would have resulted from a traditional shutdown method.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Safety Performance:<\/strong>\u00a0Achieved a\u00a0perfect zero-accident record\u00a0during the entire high-risk\u00a0pipeline construction\u00a0and live-line operation.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Operational Integrity:<\/strong>\u00a0Guaranteed\u00a0uninterrupted natural gas supply\u00a0to downstream customers, reinforcing the client&#8217;s reputation for reliability.<\/p>\n<\/li>\n<li>\n<p class=\"ds-markdown-paragraph\"><strong>Project Quality:<\/strong>\u00a0All welds, the hydrostatic test, and the final pneumatic test were passed on the first attempt, a testament to our quality control in\u00a0pipeline engineering services.<\/p>\n<\/li>\n<\/ul>\n<p><!-- \/wp:list-item --><\/p>\n<p><!-- \/wp:list --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-80787c2 elementor-widget elementor-widget-text-editor\" data-id=\"80787c2\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"ds-markdown-paragraph\"><strong>Client Testimonial:<\/strong><\/p>\n<blockquote>\n<p class=\"ds-markdown-paragraph\"><em>&#8220;The Beijing JSW team demonstrated why they are a top-tier\u00a0pipeline company in China. Their mastery of\u00a0hot tapping and stoppling\u00a0technology gave us the confidence to proceed with this complex relocation without fear of supply disruption. Their &#8216;safety-first&#8217; culture and precise execution were evident throughout the project. They turned a high-stakes challenge into a seamless success.&#8221;<\/em><br \/>\u2014 Project Manager, Shanxi Tongyu Coalbed Methane Pipeline Distribution Co., Ltd.<\/p>\n<\/blockquote>\n<p><!-- \/wp:list-item --><\/p>\n<p><!-- \/wp:list --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b6a25ed elementor-widget elementor-widget-text-editor\" data-id=\"b6a25ed\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2><strong>Is Your Pipeline Project Demanding a Zero-Interruption Solution?<\/strong><\/h2>\n<p class=\"ds-markdown-paragraph\">If you are facing a complex\u00a0pipeline maintenance, relocation, or repair challenge on a high-pressure line, the proven methodology showcased in this case study can be your solution.<\/p>\n<p class=\"ds-markdown-paragraph\">Don&#8217;t let the risk of downtime dictate your project timeline.\u00a0Contact Beijing Jinshiwan today for a confidential consultation. Let our expertise in\u00a0live-line pipeline engineering services\u00a0secure your operations and your bottom line.<\/p>\n<p><!-- \/wp:list-item --><\/p>\n<p><!-- \/wp:list --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Project Overview The Challenge: Relocating a Critical Artery Without Stopping the Heartbeat Imagine being asked to perform open-heart surgery on a patient while they are still running a marathon. This was the scale of the challenge presented to us by\u00a0Shanxi Tongyu Coalbed Methane Pipeline Distribution Co., Ltd. The construction of the new North Henan LNG [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":4216,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_surecart_dashboard_logo_width":"180px","_surecart_dashboard_show_logo":true,"_surecart_dashboard_navigation_orders":true,"_surecart_dashboard_navigation_invoices":true,"_surecart_dashboard_navigation_subscriptions":true,"_surecart_dashboard_navigation_downloads":true,"_surecart_dashboard_navigation_billing":true,"_surecart_dashboard_navigation_account":true,"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[163,169,14,75,166,168,115,123,165,167,19],"class_list":["post-4208","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects","tag-double-block-and-bleed","tag-high-pressure-pipeline","tag-hot-tapping-and-stoppling","tag-jsw-projects","tag-natural-gas-pipeline","tag-pipeline-construction","tag-pipeline-contractor-china","tag-pipeline-engineering-services","tag-pipeline-installation","tag-pipeline-maintenance","tag-pipeline-relocation"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.5 (Yoast SEO v24.5) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Critical Natural Gas Pipeline Relocation via Live-Line Hot Tapping &amp; Stoppling - JSW Pipeline Service<\/title>\n<meta name=\"description\" content=\"Beijing Jinshiwan executed a critical 6.3 MPa natural gas pipeline installation &amp; relocation in China using live-line hot tapping &amp; double block and bleed. 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\\\/wp:list-item --><!-- wp:list-item -->\\n<li><strong>Challenge:<\\\/strong>\\u00a0To reroute a critical section of a high-pressure (6.3 MPa) natural gas pipeline without interrupting the supply, thereby avoiding massive economic losses and supply disruptions.<\\\/li>\\n<!-- \\\/wp:list-item --><!-- wp:list-item -->\\n<li><strong>Solution:<\\\/strong>\\u00a0Executed a live-line pipeline installation and tie-in using <a href=\\\"https:\\\/\\\/www.pipetechservice.com\\\/pipeline-repair-services\\\/\\\">advanced Hot Tapping<\\\/a> and Double Block and Bleed (DBB) technology.<\\\/li>\\n<!-- \\\/wp:list-item --><!-- wp:list-item -->\\n<li><strong>Results:<\\\/strong><!-- wp:list -->\\n<ul class=\\\"wp-block-list\\\"><!-- wp:list-item -->\\n<li><strong>Zero Interruption:<\\\/strong>\\u00a0Mainline gas supply was maintained throughout the project.<\\\/li>\\n<!-- \\\/wp:list-item --><!-- wp:list-item -->\\n<li><strong>100% Safety:<\\\/strong>\\u00a0Achieved a perfect zero-accident safety record.<\\\/li>\\n<!-- \\\/wp:list-item --><!-- wp:list-item -->\\n<li><strong>On-Schedule Execution:<\\\/strong>\\u00a0Completed the critical tapping and tie-in operations within the planned window.<\\\/li>\\n<!-- \\\/wp:list-item --><!-- wp:list-item -->\\n<li><strong>Quality Assurance:<\\\/strong>\\u00a0All welds, hydrostatic, and pneumatic tests passed on the first attempt.<\\\/li>\\n<!-- \\\/wp:list-item --><\\\/ul>\\n<!-- \\\/wp:list --><\\\/li>\\n<!-- \\\/wp:list-item --><\\\/ul>\\n<!-- \\\/wp:list -->\",\"typography_typography\":\"custom\",\"__globals__\":{\"link_color\":\"globals\\\/colors?id=astglobalcolor1\"}},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"e6cca67\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<p><!-- wp:paragraph --><\\\/p>\\n<h2><strong>The Challenge: Relocating a Critical Artery Without Stopping the Heartbeat<\\\/strong><\\\/h2>\\n<p class=\\\"ds-markdown-paragraph\\\">Imagine being asked to perform open-heart surgery on a patient while they are still running a marathon. This was the scale of the challenge presented to us by\\u00a0Shanxi Tongyu Coalbed Methane Pipeline Distribution Co., Ltd.<\\\/p>\\n<p class=\\\"ds-markdown-paragraph\\\">The construction of the new North Henan LNG Emergency Reserve Center necessitated the relocation of a section of the vital Duanbo Line. This was not just any\\u00a0pipeline installation\\u00a0job. This was a\\u00a0high-pressure natural gas pipeline\\u00a0(6.3 MPa), a crucial energy artery, where any planned shutdown for\\u00a0pipeline maintenance\\u00a0or replacement would result in massive economic losses and disrupt supply to countless end-users.<\\\/p>\\n<p class=\\\"ds-markdown-paragraph\\\">The client's core requirements were non-negotiable:<\\\/p>\\n<ol start=\\\"1\\\">\\n<li><strong>Zero Interruption:<\\\/strong>\\u00a0The main pipeline's gas supply must not be halted.<\\\/li>\\n<li><strong>Absolute Safety:<\\\/strong>\\u00a0Working on a live, high-pressure gas line demanded a flawless safety record.<\\\/li>\\n<li><strong>Minimal Environmental Impact:<\\\/strong>\\u00a0The project involved road crossings and required meticulous site restoration.<\\\/li>\\n<\\\/ol>\\n<p class=\\\"ds-markdown-paragraph\\\">The question was: How do you replace a section of a live, high-pressure pipeline without depressurizing it? The answer lay in our core expertise.<\\\/p>\\n<p><!-- \\\/wp:list-item --><\\\/p>\\n<p><!-- \\\/wp:list --><\\\/p>\",\"typography_typography\":\"custom\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"5f312c5\",\"elType\":\"container\",\"settings\":{\"content_width\":\"full\",\"flex_direction\":\"row\"},\"elements\":[{\"id\":\"23e7ff4\",\"elType\":\"widget\",\"settings\":{\"image\":{\"url\":\"https:\\\/\\\/www.pipetechservice.com\\\/wp-content\\\/uploads\\\/2025\\\/11\\\/Pipeline-Inspection-at-Yubei-LNG-Relocation-Project.jpg\",\"id\":4217,\"size\":\"\",\"alt\":\"Workers inspecting natural gas pipeline at Yubei LNG emergency reserve center pipeline relocation site in Jiaozuo\",\"source\":\"library\"},\"image_size\":\"full\"},\"elements\":[],\"widgetType\":\"image\"},{\"id\":\"988edc8\",\"elType\":\"widget\",\"settings\":{\"image\":{\"url\":\"https:\\\/\\\/www.pipetechservice.com\\\/wp-content\\\/uploads\\\/2025\\\/11\\\/Pipeline-Stockpiling-for-Yubei-LNG-Relocation-Project.jpg\",\"id\":4218,\"size\":\"\",\"alt\":\"Laid natural gas pipelines and project banner at Yubei LNG emergency reserve center pipeline relocation construction site\",\"source\":\"library\"},\"image_size\":\"full\"},\"elements\":[],\"widgetType\":\"image\"}],\"isInner\":true},{\"id\":\"b4ccba7\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2><strong>The Solution: A Customized Engineering Plan Centered on Hot Tapping &amp; Double Block and Bleed<\\\/strong><\\\/h2>\\n<p class=\\\"ds-markdown-paragraph\\\">As a leading\\u00a0pipeline contractor in China, Beijing Jinshiwan designed a sophisticated\\u00a0pipeline engineering services\\u00a0plan centered on the precise application of\\u00a0Hot Tapping and Stoppling\\u00a0technology.<\\\/p>\\n<p class=\\\"ds-markdown-paragraph\\\">Our solution was a textbook example of the\\u00a0Double Block and Bleed (DBB)\\u00a0procedure, which provides the highest level of safety for live-line interventions.<\\\/p>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Our Customized Technical Approach:<\\\/strong><\\\/p>\\n<ol start=\\\"1\\\">\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Pre-Construction &amp; New Pipeline Installation:<\\\/strong><\\\/p>\\n<ul>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\">We managed the entire scope of the new\\u00a0920-meter DN550 pipeline construction, including surveying, stringing, welding, bending, lowering-in, and backfilling.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\">All welds underwent rigorous Non-Destructive Testing (NDT). The new section was hydrostatically tested to 9.45 MPa (1.5x design pressure) and passed pneumatic tests to ensure ultimate integrity before being tied into the live system.<\\\/p>\\n<\\\/li>\\n<\\\/ul>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>The Critical Live-Line Intervention - A Two-Step Process:<\\\/strong><\\\/p>\\n<ul>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Step 1: Hot Tapping.<\\\/strong>\\u00a0We used a specialized drilling machine to safely create an opening into the live, pressurized pipeline. This allowed us to install the temporary bypass and later, the stoppling equipment, without any gas escape.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Step 2: Stoppling (Double Block and Bleed).<\\\/strong>\\u00a0This is where our expertise shone. At the designated upstream location, we installed two sequential stopples (primary plugs). The cavity between them was safely bled down, creating an isolated, gas-free work zone for the final tie-in. This complex\\u00a0pipeline maintenance\\u00a0procedure completely eliminated the need for a system-wide shutdown.<\\\/p>\\n<\\\/li>\\n<\\\/ul>\\n<\\\/li>\\n<\\\/ol>\\n<p class=\\\"ds-markdown-paragraph\\\">Technology &amp; Equipment:\\u00a0The success of this operation hinged on our use of state-of-the-art, certified\\u00a0hot tapping and stoppling\\u00a0machines from industry leaders, operated by our extensively trained and certified engineers.<\\\/p>\\n<p><!-- \\\/wp:list-item --><\\\/p>\\n<p><!-- \\\/wp:list --><\\\/p>\",\"typography_typography\":\"custom\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"9dd7883\",\"elType\":\"container\",\"settings\":{\"content_width\":\"full\",\"flex_direction\":\"row\"},\"elements\":[{\"id\":\"8626d5c\",\"elType\":\"widget\",\"settings\":{\"image\":{\"url\":\"https:\\\/\\\/www.pipetechservice.com\\\/wp-content\\\/uploads\\\/2025\\\/11\\\/Yubei-LNG-Pipeline-Relocation-Project-Launch.jpg\",\"id\":4220,\"size\":\"\",\"alt\":\"Excavator, workers and project banner at Yubei LNG emergency reserve center pipeline relocation construction site\",\"source\":\"library\"},\"image_size\":\"full\"},\"elements\":[],\"widgetType\":\"image\"},{\"id\":\"b234468\",\"elType\":\"widget\",\"settings\":{\"image\":{\"url\":\"https:\\\/\\\/www.pipetechservice.com\\\/wp-content\\\/uploads\\\/2025\\\/11\\\/Construction-Equipment-Deployment-for-Yubei-LNG-Pipeline-Project.jpg\",\"id\":4221,\"size\":\"\",\"alt\":\"Excavator, specialized equipment and workers at Yubei LNG pipeline relocation construction site in Jiaozuo\",\"source\":\"library\"},\"image_size\":\"full\"},\"elements\":[],\"widgetType\":\"image\"}],\"isInner\":true},{\"id\":\"7ca4637\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2><strong>The Implementation: Precision Engineering and Meticulous Execution<\\\/strong><\\\/h2>\\n<p class=\\\"ds-markdown-paragraph\\\">Our project management and technical prowess were put to the test during the execution phase. The key steps unfolded with clockwork precision:<\\\/p>\\n<ul>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Phase 1: Preparation.<\\\/strong>\\u00a0The new pipeline section was constructed and tested independently. Temporary bypass lines were fabricated and all equipment was pressure-tested and calibrated.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Phase 2: The Main Event - Hot Tapping &amp; Stoppling.<\\\/strong>\\u00a0Over a concentrated 48-hour window, our crew executed the planned\\u00a0hot tapping and stoppling\\u00a0sequence. Under the constant monitoring of gas detection systems, the\\u00a0double block and bleed\\u00a0isolation was successfully achieved.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Phase 3: Tie-In and Commissioning.<\\\/strong>\\u00a0With the section safely isolated, our welders performed the final two tie-in welds. Following rigorous inspection, the stopples were retracted, the line was recommissioned, and the temporary bypass was removed. The entire process was completed without a single safety incident, underscoring our commitment to risk-free\\u00a0<a href=\\\"https:\\\/\\\/www.pipetechservice.com\\\/pipeline-installation-services\\\/\\\" target=\\\"_blank\\\" rel=\\\"noopener\\\">pipeline installation<\\\/a>.<\\\/p>\\n<\\\/li>\\n<\\\/ul>\\n<p><!-- \\\/wp:list-item --><\\\/p>\\n<p><!-- \\\/wp:list --><\\\/p>\",\"typography_typography\":\"custom\",\"__globals__\":{\"link_color\":\"globals\\\/colors?id=astglobalcolor1\"}},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"f59e57b\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2><strong>The Results &amp; Quantifiable Benefits: Zero Downtime, 100% Success<\\\/strong><\\\/h2>\\n<p class=\\\"ds-markdown-paragraph\\\">The collaboration between Shanxi Tongyu and Beijing Jinshiwan delivered outcomes that exceeded expectations.<\\\/p>\\n<ul>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Financial Impact:<\\\/strong>\\u00a0We saved the client from an estimated multi-million RMB loss\\u00a0that would have resulted from a traditional shutdown method.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Safety Performance:<\\\/strong>\\u00a0Achieved a\\u00a0perfect zero-accident record\\u00a0during the entire high-risk\\u00a0pipeline construction\\u00a0and live-line operation.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Operational Integrity:<\\\/strong>\\u00a0Guaranteed\\u00a0uninterrupted natural gas supply\\u00a0to downstream customers, reinforcing the client's reputation for reliability.<\\\/p>\\n<\\\/li>\\n<li>\\n<p class=\\\"ds-markdown-paragraph\\\"><strong>Project Quality:<\\\/strong>\\u00a0All welds, the hydrostatic test, and the final pneumatic test were passed on the first attempt, a testament to our quality control in\\u00a0pipeline engineering services.<\\\/p>\\n<\\\/li>\\n<\\\/ul>\\n<p><!-- \\\/wp:list-item --><\\\/p>\\n<p><!-- \\\/wp:list --><\\\/p>\",\"typography_typography\":\"custom\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"80787c2\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<p class=\\\"ds-markdown-paragraph\\\"><strong>Client Testimonial:<\\\/strong><\\\/p>\\n<blockquote>\\n<p class=\\\"ds-markdown-paragraph\\\"><em>\\\"The Beijing JSW team demonstrated why they are a top-tier\\u00a0pipeline company in China. Their mastery of\\u00a0hot tapping and stoppling\\u00a0technology gave us the confidence to proceed with this complex relocation without fear of supply disruption. Their 'safety-first' culture and precise execution were evident throughout the project. They turned a high-stakes challenge into a seamless success.\\\"<\\\/em><br \\\/>\\u2014 Project Manager, Shanxi Tongyu Coalbed Methane Pipeline Distribution Co., Ltd.<\\\/p>\\n<\\\/blockquote>\\n<p><!-- \\\/wp:list-item --><\\\/p>\\n<p><!-- \\\/wp:list --><\\\/p>\",\"typography_typography\":\"custom\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"b6a25ed\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2><strong>Is Your Pipeline Project Demanding a Zero-Interruption Solution?<\\\/strong><\\\/h2>\\n<p class=\\\"ds-markdown-paragraph\\\">If you are facing a complex\\u00a0pipeline maintenance, relocation, or repair challenge on a high-pressure line, the proven methodology showcased in this case study can be your solution.<\\\/p>\\n<p class=\\\"ds-markdown-paragraph\\\">Don't let the risk of downtime dictate your project timeline.\\u00a0Contact Beijing Jinshiwan today for a confidential consultation. 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