{"id":4513,"date":"2026-01-02T01:08:38","date_gmt":"2026-01-02T01:08:38","guid":{"rendered":"https:\/\/www.pipetechservice.com\/?p=4513"},"modified":"2026-01-02T01:13:40","modified_gmt":"2026-01-02T01:13:40","slug":"a-full-record-of-high-pressure-high-temperature-hot-tapping-for-the-ningbo-lng-terminal-epc-project","status":"publish","type":"post","link":"https:\/\/www.pipetechservice.com\/es\/a-full-record-of-high-pressure-high-temperature-hot-tapping-for-the-ningbo-lng-terminal-epc-project\/","title":{"rendered":"Un registro completo de roscado en caliente a alta presi\u00f3n y alta temperatura para el proyecto EPC de la terminal de GNL de Ningbo\u00a0"},"content":{"rendered":"

Instant\u00e1nea del proyecto:<\/strong><\/h2>\n\n\n\n
Categor\u00eda<\/th>Detalles<\/th><\/tr><\/thead>
Cliente<\/strong><\/td>Mayor Internacional de la Energ\u00eda (Proyecto EPC)<\/td><\/tr>
Ubicaci\u00f3n<\/strong><\/td>Ningbo, China<\/td><\/tr>
Desaf\u00edo principal<\/strong><\/td>Ejecutar 12 derivaciones en caliente en tuber\u00edas vivas de gas natural a alta presi\u00f3n (7,0 MPa) y de aceite t\u00e9rmico a alta temperatura (300\u00b0C) de acero de alta calidad (X60\/L415Q) con paredes gruesas no est\u00e1ndar, sin paradas.<\/td><\/tr>
Soluci\u00f3n JSW<\/strong><\/td>Servicios personalizados de roscado en caliente, que incluyen el dise\u00f1o y la fabricaci\u00f3n de accesorios de alta resistencia, procedimientos de soldadura rigurosos y el uso de equipos de perforaci\u00f3n de alta capacidad patentados. Un servicio completo de apoyo EPC.<\/td><\/tr>
Principales resultados<\/strong><\/td>Cero paradas conseguidas. Tasa de \u00e9xito 100% en todas las conexiones. Registro de seguridad impecable. Plazos de expansi\u00f3n del cliente y producci\u00f3n continua garantizados.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Desaf\u00edo del proyecto: Realizar una \u201ccirug\u00eda de bypass card\u00edaco\u201d en una \u201carteria de energ\u00eda\u201d viva\u201d<\/strong><\/h2>\n\n\n\n

Para cualquier terminal de recepci\u00f3n de GNL importante, su sistema interno de tuber\u00edas es una \u201carteria energ\u00e9tica\u201d vital en la que el fallo no es una opci\u00f3n. Cuando nuestro cliente, una importante empresa energ\u00e9tica internacional, avanz\u00f3 en el proyecto EPC de ampliaci\u00f3n y modificaci\u00f3n de la tercera fase de su terminal de Ningbo, se enfrent\u00f3 a un reto cr\u00edtico de modificaci\u00f3n de tuber\u00edas: a\u00f1adir nuevas conexiones a tuber\u00edas activas que transportan aceite t\u00e9rmico a 300 \u00b0C y gas natural a alta presi\u00f3n (hasta 7,0 MPa) sin una sola parada.<\/p>\n\n\n\n

Una parada total habr\u00eda supuesto p\u00e9rdidas de producci\u00f3n asombrosas, medidas en millones al d\u00eda. Los obst\u00e1culos t\u00e9cnicos eran formidables:<\/p>\n\n\n\n

    \n
  • Par\u00e1metros extremos:<\/strong>\u00a0Toma en caliente simult\u00e1nea a alta temperatura (300 \u00b0C) en conductos de aceite t\u00e9rmico y a alta presi\u00f3n (7,0 MPa) en conductos de gas.<\/li>\n\n\n\n
  • Materiales exigentes:<\/strong>\u00a0Trabajo en tuber\u00edas de acero de alta calidad (X60, L415Q) con di\u00e1metros no est\u00e1ndar (D717, D660) y paredes extragruesas (hasta 30 mm de tuber\u00eda, 50 mm de refuerzo del accesorio).<\/li>\n\n\n\n
  • Margen de error cero:<\/strong>\u00a0Las operaciones se realizaban en infraestructuras cr\u00edticas donde la seguridad y la integridad eran primordiales. Cualquier fallo en la soldadura o en el proceso de perforaci\u00f3n bajo presi\u00f3n pod\u00eda provocar un fallo catastr\u00f3fico.<\/li>\n<\/ul>\n\n\n\n

    Necesitaban algo m\u00e1s que un simple contratista: necesitaban un socio con experiencia demostrada en servicios especializados de canalizaci\u00f3n en caliente capaz de gestionar un proyecto EPC tan complejo. Fue entonces cuando contrataron a JSW Pipeline Services.<\/p>\n\n\n\n

    \n
    \n
    \"Instalaci\u00f3n<\/figure><\/div>\n<\/div>\n\n\n\n
    \n
    \"Sistema<\/figure><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

    Nuestra soluci\u00f3n: Un protocolo de ingenier\u00eda a medida para una intervenci\u00f3n en vivo de precisi\u00f3n<\/strong><\/h2>\n\n\n\n

    Como empresa especializada en servicios de tuber\u00edas y fabricante de equipos afines, JSW no se plante\u00f3 este trabajo como uno cualquiera, sino como un proyecto de ingenier\u00eda. Nuestra soluci\u00f3n fue un protocolo de varias capas dise\u00f1ado a medida:<\/p>\n\n\n\n

    1. Ingenier\u00eda de montaje y soldadura avanzada:<\/strong>
    Dise\u00f1amos y fabricamos tes partidas de c\u00edrculo completo con almohadillas de refuerzo de 50 mm de grosor para gestionar las tensiones. Nuestros soldadores certificados ejecutaron estrictas especificaciones de procedimiento de soldadura (WPS) para materiales X60 y L415Q, que inclu\u00edan precalentamiento, temperatura entre pasadas controlada y tratamiento t\u00e9rmico posterior a la soldadura (PWHT) en caso necesario, todo ello supervisado y documentado para garantizar una integridad igual a la de la tuber\u00eda matriz.<\/p>\n\n\n\n

    2. Equipo propio de roscado en caliente:<\/strong>
    Hemos desplegado nuestras propias m\u00e1quinas de roscado en caliente de gran carrera y alto par (serie JSW-HT), dise\u00f1adas espec\u00edficamente para la perforaci\u00f3n de tuber\u00edas de pared gruesa. Estas m\u00e1quinas cuentan con una estabilidad mejorada y una tecnolog\u00eda de herramientas de corte para manipular el acero de alta calidad de forma eficiente y segura a plena presi\u00f3n.<\/p>\n\n\n\n

    3. Plan de ejecuci\u00f3n riguroso con mitigaci\u00f3n de riesgos:<\/strong>
    Cada servicio de derivaci\u00f3n en caliente iba precedido de un an\u00e1lisis de seguridad en el trabajo (JSA) y un procedimiento detallado de \u201cpunto de retenci\u00f3n\u201d. Nuestra metodolog\u00eda de perforaci\u00f3n bajo presi\u00f3n inclu\u00eda el aislamiento de doble v\u00e1lvula, la verificaci\u00f3n del orificio piloto y la supervisi\u00f3n continua de la presi\u00f3n durante todo el proceso de corte.<\/p>\n\n\n\n

    Ejecuci\u00f3n: Ejecuci\u00f3n impecable con precisi\u00f3n militar<\/strong><\/h2>\n\n\n\n

    Nuestro papel como socio especialista en servicios de tuber\u00edas EPC implicaba una integraci\u00f3n perfecta con el calendario del contratista principal. Las fases clave fueron:<\/p>\n\n\n\n

      \n
    • Fase 1: Preparaci\u00f3n adecuada.<\/strong>\u00a0Inspecci\u00f3n de emplazamientos, cualificaci\u00f3n de procedimientos y montaje de accesorios personalizados mediante alineaci\u00f3n l\u00e1ser para una orientaci\u00f3n perfecta.<\/li>\n\n\n\n
    • Fase 2: Campa\u00f1a de soldadura cr\u00edtica.<\/strong>\u00a0Ejecuci\u00f3n de soldaduras de pared gruesa en condiciones controladas, seguidas de ensayos no destructivos (END) 100% mediante ensayos ultras\u00f3nicos (UT) y radiogr\u00e1ficos (RT).<\/li>\n\n\n\n
    • Fase 3: El grifo en directo.<\/strong>\u00a0Montaje de la m\u00e1quina de roscado, prueba de presi\u00f3n del conjunto y realizaci\u00f3n del roscado en caliente de la tuber\u00eda. La perforaci\u00f3n de la tuber\u00eda de gas de alta presi\u00f3n D717 fue un momento cumbre, que requiri\u00f3 un control meticuloso a medida que la cortadora penetraba en el acero X60 de 19,1 mm de grosor bajo 7,0 MPa.<\/li>\n\n\n\n
    • Fase 4: Finalizaci\u00f3n y entrega.<\/strong>\u00a0Recuperaci\u00f3n de la m\u00e1quina, instalaci\u00f3n del tap\u00f3n de terminaci\u00f3n, pruebas finales y aplicaci\u00f3n del revestimiento anticorrosivo. Todos los residuos (cupones) fueron contenidos y retirados de forma segura.<\/li>\n<\/ul>\n\n\n\n
      \n
      \n
      \"Dispositivo<\/figure><\/div>\n<\/div>\n\n\n\n
      \n
      \"Trabajadores<\/figure><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

      Resultados y beneficios: Aportar valor cuantificable m\u00e1s all\u00e1 de la tarea<\/strong><\/h2>\n\n\n\n

      El \u00e9xito de este servicio de modificaci\u00f3n de tuber\u00edas se midi\u00f3 en t\u00e9rminos de seguridad, fiabilidad y econom\u00eda.<\/p>\n\n\n\n

      Resultados cuantificables:<\/strong><\/p>\n\n\n\n

        \n
      • Cero incidentes de seguridad o medioambientales:<\/strong>\u00a0Perfecto historial de salud, seguridad y medio ambiente durante todo el proyecto.<\/li>\n\n\n\n
      • 100% Continuidad operativa:<\/strong>\u00a0Las 12 tomas en caliente se completaron sin necesidad de parar la producci\u00f3n, lo que ahorr\u00f3 al cliente una p\u00e9rdida estimada de varios millones de d\u00f3lares en posibles paradas de producci\u00f3n.<\/li>\n\n\n\n
      • 100% Tasa de \u00e9xito:<\/strong>\u00a0Todas las conexiones se completaron en el plazo previsto, superaron todas las pruebas de integridad y son plenamente operativas.<\/li>\n\n\n\n
      • Dise\u00f1o a prueba de futuro:<\/strong>\u00a0Los accesorios en T instalados con filtros de residuos internos garantizan que no se produzcan interferencias con los futuros medidores de inspecci\u00f3n de tuber\u00edas (PIG).<\/li>\n<\/ul>\n\n\n\n

        Comentarios de los clientes:<\/strong>
        \u201cEl equipo de JSW gestion\u00f3 nuestra intervenci\u00f3n m\u00e1s cr\u00edtica en el oleoducto con una profesionalidad extraordinaria. Su doble capacidad como fabricantes de equipos y especialistas sobre el terreno era evidente. Dise\u00f1aron soluciones para nuestros exclusivos grifos de pared gruesa y alta presi\u00f3n, y no se limitaron a aplicar herramientas est\u00e1ndar. Su trabajo garantiz\u00f3 que nuestra expansi\u00f3n siguiera su curso sin interrumpir las operaciones de la terminal ni un solo minuto.\u201d<\/em>
        \u2014 Jefe de proyecto, Equipo EPC del cliente<\/strong><\/p>\n\n\n\n

        Por qu\u00e9 JSW Pipeline Services es su socio de confianza<\/strong><\/h2>\n\n\n\n

        Este proyecto de la terminal de Ningbo ejemplifica la esencia de JSW. No somos s\u00f3lo una empresa de servicios; somos un contratista integrado en la tecnolog\u00eda. Como fabricantes y profesionales, controlamos toda la cadena de valor, desde el dise\u00f1o del equipo adecuado para el trabajo hasta la ejecuci\u00f3n del trabajo de campo con unos conocimientos t\u00e9cnicos incomparables.<\/p>\n\n\n\n

        Nuestra cartera de servicios incluye:<\/strong><\/p>\n\n\n\n

          \n
        • Servicios de roscado en caliente y taponado:<\/strong>\u00a0Para todos los di\u00e1metros, presiones y medios.<\/li>\n\n\n\n
        • Respuesta de emergencia y reparaci\u00f3n de tuber\u00edas:<\/strong>\u00a0Disponibilidad permanente para intervenciones urgentes.<\/li>\n\n\n\n
        • Puesta en servicio y modificaciones de tuber\u00edas:<\/strong>\u00a0Apoyo a proyectos EPC en todo el mundo.<\/li>\n\n\n\n
        • Mantenimiento preventivo y soluciones de integridad:<\/strong>\u00a0Ampliaci\u00f3n del ciclo de vida de los activos.<\/li>\n<\/ul>\n\n\n\n

          Combinamos la excelencia en ingenier\u00eda con una experiencia probada sobre el terreno para ofrecer soluciones de tuber\u00edas seguras, eficaces y econ\u00f3micamente superiores.<\/strong><\/p>\n\n\n\n

          <\/p>","protected":false},"excerpt":{"rendered":"

          Project Snapshot: Category Details Client International Energy Major (EPC Project) Location Ningbo, China Core Challenge Execute 12\u00a0hot taps\u00a0on\u00a0live, high-pressure (7.0 MPa) natural gas\u00a0and\u00a0high-temperature (300\u00b0C) thermal oil\u00a0pipelines made of\u00a0high-grade steel (X60\/L415Q)\u00a0with\u00a0thick, non-standard walls,\u00a0without shutdown. JSW Solution Custom-engineered\u00a0hot tapping services, including design\/fabrication of heavy-duty fittings, stringent welding procedures, and deployment of proprietary\u00a0high-capacity drilling equipment. A full-scope\u00a0EPC support […]<\/p>\n","protected":false},"author":1,"featured_media":4516,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_surecart_dashboard_logo_width":"180px","_surecart_dashboard_show_logo":true,"_surecart_dashboard_navigation_orders":true,"_surecart_dashboard_navigation_invoices":true,"_surecart_dashboard_navigation_subscriptions":true,"_surecart_dashboard_navigation_downloads":true,"_surecart_dashboard_navigation_billing":true,"_surecart_dashboard_navigation_account":true,"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[314,316,313,318,75,29,317,315],"class_list":["post-4513","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects","tag-epc-pipeline-services","tag-high-pressure-hot-tapping-contractor","tag-hot-tap-services","tag-jsw-pipeline-company","tag-jsw-projects","tag-pipeline-hot-tapping","tag-pipeline-modification-services","tag-under-pressure-drilling"],"yoast_head":"\nHigh-Pressure, High-Temperature Hot Tapping on X60 & L415Q Pipelines: A Critical EPC Case Study at Ningbo Terminal | JSW Pipeline Services<\/title>\n<meta name=\"description\" content=\"See how JSW Pipeline Services, as the specialist contractor, executed complex pipeline hot tapping and under pressure drilling services on 300\u00b0C thermal oil & 7.0MPa gas lines for a major LNG terminal expansion. 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Snapshot: Category Details Client International Energy Major (EPC Project) Location Ningbo, China Core Challenge Execute 12\u00a0hot taps\u00a0on\u00a0live, high-pressure (7.0 MPa) natural gas\u00a0and\u00a0high-temperature (300\u00b0C) thermal oil\u00a0pipelines made of\u00a0high-grade steel (X60\/L415Q)\u00a0with\u00a0thick, non-standard walls,\u00a0without shutdown. JSW Solution Custom-engineered\u00a0hot tapping services, including design\/fabrication of heavy-duty fittings, stringent welding procedures, and deployment of proprietary\u00a0high-capacity drilling equipment. 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