{"id":5233,"date":"2026-03-22T02:07:05","date_gmt":"2026-03-22T02:07:05","guid":{"rendered":"https:\/\/www.pipetechservice.com\/?p=5233"},"modified":"2026-03-22T04:54:26","modified_gmt":"2026-03-22T04:54:26","slug":"high-pressure-l360m-gas-pipeline-maintenance-construction-a-hot-tapping-and-line-stopping-project-case-study","status":"publish","type":"post","link":"https:\/\/www.pipetechservice.com\/es\/high-pressure-l360m-gas-pipeline-maintenance-construction-a-hot-tapping-and-line-stopping-project-case-study\/","title":{"rendered":"Construcci\u00f3n de mantenimiento de gasoductos de alta presi\u00f3n L360M: Estudio de caso de un proyecto de derivaci\u00f3n en caliente y detenci\u00f3n de l\u00edneas"},"content":{"rendered":"<h2 class=\"wp-block-heading\" id=\"h-project-at-a-glance\">Project at a Glance<\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th><strong>Category<\/strong><\/th><th><strong>Detalles<\/strong><\/th><\/tr><\/thead><tbody><tr><td><strong>Client<\/strong><\/td><td>China Petroleum Natural Gas Pipeline No. 2 Engineering Company<\/td><\/tr><tr><td><strong>Contractor<\/strong><\/td><td>Beijing Jinshiwan Pipeline Technology Co., Ltd. (JSW)<\/td><\/tr><tr><td><strong>Project<\/strong><\/td><td>Aviation Fuel Pipeline Relocation Project for the Beijing Municipal Administrative Center, Renmin University Campus and Surrounding Area<\/td><\/tr><tr><td><strong>Core Challenge<\/strong><\/td><td>Safely relocate a critical, high-pressure L360M aviation fuel pipeline without interrupting fuel supply to a major urban center.<\/td><\/tr><tr><td><strong>Solution<\/strong><\/td><td>A custom-engineered&nbsp;hot tapping and line stopping&nbsp;procedure combined with&nbsp;pipeline bypass installation&nbsp;to maintain continuous flow during the mainline isolation and relocation.<\/td><\/tr><tr><td><strong>Key Results<\/strong><\/td><td>1.&nbsp;<strong>Zero Safety Incidents:<\/strong>&nbsp;50,000+ man-hours with no recordable incidents.<br>2.&nbsp;<strong>Zero Service Disruption:<\/strong>&nbsp;Uninterrupted fuel supply to the new municipal center.<br>3.&nbsp;<strong>Rapid Execution:<\/strong>&nbsp;All tie-ins and relocation completed within the stringent 72-hour window.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-challenge-relocating-a-vital-artery-in-a-living-city\">The Challenge: Relocating a Vital Artery in a Living City<\/h2>\n\n\n\n<p>When the Beijing Municipal Administrative Center planned its expansion around the Renmin University campus, a critical obstacle stood in the way: a high-pressure aviation fuel pipeline. This L360M steel gas pipeline was the primary fuel lifeline for the entire area. Any disruption would have meant grounding operations at key facilities and incurring massive logistical and economic losses.<\/p>\n\n\n\n<p>The client, China Petroleum Natural Gas Pipeline No. 2 Engineering Company, faced a complex set of challenges. They needed an&nbsp;onshore pipeline hot tapping service for railway construction-like precision, but for a far more sensitive urban environment. The core problems were:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Uninterrupted Service is Non-Negotiable:<\/strong>&nbsp;A complete shutdown for the relocation was not an option. The pipeline is a single-source supply; any halt would have a cascading, catastrophic effect on the new administrative hub.<\/li>\n\n\n\n<li><strong>Safety Risks are Magnified:<\/strong>&nbsp;Working with a high-pressure aviation fuel line in a densely populated area with existing underground utilities presented extreme safety risks. A standard cut-and-replace operation was deemed too hazardous.<\/li>\n\n\n\n<li><strong>Precision and Material Compatibility:<\/strong>&nbsp;The pipeline\u2019s L360M steel grade required specialized welding procedures and material handling to maintain its structural integrity. Any error could compromise the pipeline for decades to come.<\/li>\n<\/ul>\n\n\n\n<p>They needed more than just a pipeline contractor; they required a specialist who could execute a&nbsp;high-pressure natural gas pipeline isolation procedure&nbsp;with surgical precision, ensuring absolute safety and zero downtime.<\/p>\n\n\n\n<div class=\"wp-block-uagb-container uagb-block-c786d53b alignfull uagb-is-root-container\"><div class=\"uagb-container-inner-blocks-wrap\">\n<div class=\"wp-block-uagb-container uagb-block-18288b68\">\n<div class=\"wp-block-uagb-image uagb-block-512b89b7 wp-block-uagb-image--layout-default wp-block-uagb-image--effect-static wp-block-uagb-image--align-none\"><figure class=\"wp-block-uagb-image__figure\"><img loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/industrial-pipeline-plugging-and-relocation-site.jpg ,https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/industrial-pipeline-plugging-and-relocation-site.jpg 780w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/industrial-pipeline-plugging-and-relocation-site.jpg 360w\" sizes=\"auto, (max-width: 480px) 150px\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/industrial-pipeline-plugging-and-relocation-site.jpg\" alt=\"An industrial construction site for pipeline relocation and maintenance, featuring red flow-stopping plugging equipment and excavated trenches protected by green safety netting.\" class=\"uag-image-5234\" width=\"800\" height=\"600\" title=\"industrial-pipeline-plugging-and-relocation-site\" role=\"img\"\/><\/figure><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-uagb-container uagb-block-718ebfbf\">\n<div class=\"wp-block-uagb-image uagb-block-9a4e970b wp-block-uagb-image--layout-default wp-block-uagb-image--effect-static wp-block-uagb-image--align-none\"><figure class=\"wp-block-uagb-image__figure\"><img loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-maintenance-sealing-and-excavation-site.jpg ,https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-maintenance-sealing-and-excavation-site.jpg 780w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-maintenance-sealing-and-excavation-site.jpg 360w\" sizes=\"auto, (max-width: 480px) 150px\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-maintenance-sealing-and-excavation-site.jpg\" alt=\"A construction site for pipeline replacement and sealing featuring an excavation pit protected by green safety netting and striped tarps with red warning flags and sandbags in the foreground.\" class=\"uag-image-5236\" width=\"800\" height=\"600\" title=\"pipeline-maintenance-sealing-and-excavation-site\" role=\"img\"\/><\/figure><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-solution-a-custom-engineered-isolation-and-bypass-strategy\">The Solution: A Custom-Engineered Isolation and Bypass Strategy<\/h2>\n\n\n\n<p>Beijing Jinshiwan Pipeline Technology Co., Ltd. (JSW), a leading&nbsp;pipeline services company&nbsp;and equipment manufacturer, was selected as the&nbsp;pipeline contractor&nbsp;for this critical project. Our solution was not a simple shutdown, but a live, in-line intervention. We proposed a meticulously planned&nbsp;pipeline bypass installation and plugging method.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-1-the-core-technology-hot-tapping-and-line-stopping\">1. The Core Technology: Hot Tapping and Line Stopping<\/h3>\n\n\n\n<p>At the heart of our approach was a dual-phase&nbsp;hot tapping and line stopping&nbsp;procedure. This isn\u2019t just a service; it\u2019s a proven&nbsp;hot tapping and line stopping project case study&nbsp;in complex urban engineering.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Roscado en caliente:<\/strong>&nbsp;We first performed two hot taps on the existing, pressurized L360M pipeline. Using our proprietary, high-pressure tapping machines, we safely cut into the live pipe without any leakage or pressure loss, creating two connection points. The key benefit? We established a new flow path without ever shutting down the line.<\/li>\n\n\n\n<li><strong>Line Stopping:<\/strong>&nbsp;With the taps complete, we inserted line-stopping plugs through the tapping fittings. These specialized plugs were activated to isolate the designated 1.8km section of the old pipeline. This created a safe, depressurized work zone, allowing our team to work on the \u201cdead\u201d section for relocation while fuel continued to flow through the new temporary path.<\/li>\n\n\n\n<li><strong>Temporary Bypass Installation:<\/strong>&nbsp;The hot taps were connected via a temporary above-ground bypass system. This system acted as a detour, maintaining the full flow of aviation fuel to the downstream facilities while we worked on the mainline relocation.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-2-precision-execution-the-jsw-difference\">2. Precision Execution: The JSW Difference<\/h3>\n\n\n\n<p>Our role as both a&nbsp;services&nbsp;provider and an equipment manufacturer gave us a unique advantage. We didn\u2019t just use tools; we designed and built them. This allowed for:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Material-Specific Welding:<\/strong>&nbsp;Our welding teams used pre-qualified procedures specifically for the L360M steel, ensuring perfect fusion and eliminating the risk of hydrogen-induced cracking.<\/li>\n\n\n\n<li><strong>Integrated Safety Systems:<\/strong>&nbsp;We combined our proprietary line-stopping equipment with real-time pressure and gas monitoring systems, creating a fail-safe environment for the&nbsp;L360M steel gas pipeline maintenance construction&nbsp;phase.<\/li>\n\n\n\n<li><strong>End-to-End Capability:<\/strong>&nbsp;Our scope wasn\u2019t just isolation. We managed the entire process: nitrogen purging to remove residual vapors, precise oil draining from the isolated section, the final tie-in of the new pipeline, and the environmentally responsible removal and grouting of the 1.8km of old pipe.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-process-from-planning-to-perfection\">The Process: From Planning to Perfection<\/h2>\n\n\n\n<p>Our project execution followed a rigorous, step-by-step process, showcasing our project management expertise:<\/p>\n\n\n\n<ol start=\"1\" class=\"wp-block-list\">\n<li><strong>Engineering &amp; Planning:<\/strong>&nbsp;We conducted a detailed finite element analysis (FEA) to model the stress on the L360M pipe during tapping. A full-scale simulation was run at our facility to test the bypass system before any work began on-site.<\/li>\n\n\n\n<li><strong>Site Preparation &amp; Safety Setup:<\/strong>&nbsp;We established a secure work zone with strict access control, fire suppression systems, and 24\/7 gas monitoring.<\/li>\n\n\n\n<li><strong>Hot Tap &amp; Bypass Installation:<\/strong>&nbsp;Our technicians performed the two hot taps, installing the bypass line and verifying its integrity. Flow was successfully transferred to the bypass.<\/li>\n\n\n\n<li><strong>Line Stop &amp; Isolation:<\/strong>&nbsp;We deployed the line-stopping tools, isolating the old pipeline section. The line was then safely purged with nitrogen.<\/li>\n\n\n\n<li><strong>Relocation &amp; Tie-In:<\/strong>&nbsp;The old pipeline was cut, and the new section was welded into place. All welds were 100% non-destructively tested.<\/li>\n\n\n\n<li><strong>System Restoration &amp; Demobilization:<\/strong>&nbsp;The line stops were removed, flow was transitioned back to the new permanent pipeline, the bypass was demobilized, and the site was fully restored.<\/li>\n<\/ol>\n\n\n\n<div class=\"wp-block-uagb-container uagb-block-5791569d alignfull uagb-is-root-container\"><div class=\"uagb-container-inner-blocks-wrap\">\n<div class=\"wp-block-uagb-container uagb-block-43241d65\">\n<div class=\"wp-block-uagb-image uagb-block-9a25ce91 wp-block-uagb-image--layout-default wp-block-uagb-image--effect-static wp-block-uagb-image--align-none\"><figure class=\"wp-block-uagb-image__figure\"><img loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-plugging-tie-in-construction-workers-briefing.jpg ,https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-plugging-tie-in-construction-workers-briefing.jpg 780w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-plugging-tie-in-construction-workers-briefing.jpg 360w\" sizes=\"auto, (max-width: 480px) 150px\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/pipeline-plugging-tie-in-construction-workers-briefing.jpg\" alt=\"A team of construction workers in red overalls and hard hats attending a safety briefing for a pipeline project involving plugging, oil drainage, and tie-in operations.\" class=\"uag-image-5237\" width=\"590\" height=\"442\" title=\"pipeline-plugging-tie-in-construction-workers-briefing\" role=\"img\"\/><\/figure><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-uagb-container uagb-block-895c6974\">\n<div class=\"wp-block-uagb-image uagb-block-9f54feef wp-block-uagb-image--layout-default wp-block-uagb-image--effect-static wp-block-uagb-image--align-none\"><figure class=\"wp-block-uagb-image__figure\"><img loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/underground-pipeline-construction-hot-tapping-tie-in-removal.jpg ,https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/underground-pipeline-construction-hot-tapping-tie-in-removal.jpg 780w, https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/underground-pipeline-construction-hot-tapping-tie-in-removal.jpg 360w\" sizes=\"auto, (max-width: 480px) 150px\" src=\"https:\/\/www.pipetechservice.com\/wp-content\/uploads\/2026\/03\/underground-pipeline-construction-hot-tapping-tie-in-removal.jpg\" alt=\"Construction crew in red uniforms performing hot tapping, pipeline tie-in, and old line removal operations at a large-scale excavation site with protective netting and mud.\" class=\"uag-image-5238\" width=\"800\" height=\"600\" title=\"underground-pipeline-construction-hot-tapping-tie-in-removal\" role=\"img\"\/><\/figure><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-results-amp-benefits-quantifiable-success\">Results &amp; Benefits: Quantifiable Success<\/h2>\n\n\n\n<p>The project was delivered with precision, safety, and efficiency, exceeding client expectations.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Uninterrupted Fuel Supply:<\/strong>&nbsp;The bypass system ensured 100% service continuity. The new Beijing Municipal Administrative Center and surrounding areas experienced no interruption in their aviation fuel supply.<\/li>\n\n\n\n<li><strong>Zero Safety Incidents:<\/strong>&nbsp;Over 8,000 man-hours were logged on this critical phase, with zero recordable safety incidents or environmental releases. This is a testament to our rigorous safety culture and expertise as a&nbsp;pipeline&nbsp;contractor.<\/li>\n\n\n\n<li><strong>Schedule Adherence:<\/strong>&nbsp;All relocation and tie-in work was completed within the narrow 72-hour window, a critical factor given the project&#8217;s tight overall schedule.<\/li>\n\n\n\n<li><strong>Long-Term Asset Integrity:<\/strong>&nbsp;By using precision methods and material-specific welding, we ensured the integrity of the new L360M pipeline, extending its service life and eliminating the risk of future leaks in a critical urban area.<\/li>\n<\/ul>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p>\u201cJSW\u2019s ability to serve as both the equipment manufacturer and the executing contractor was the key to this project\u2019s success. Their deep technical knowledge of the&nbsp;high-pressure&nbsp;natural&nbsp;gas&nbsp;pipeline&nbsp;isolation&nbsp;procedure&nbsp;gave us the confidence to proceed with this complex method. The zero-downtime result speaks for itself. They are a true partner, not just a vendor.\u201d<\/p>\n\n\n\n<p>\u2014&nbsp;<em>Project Manager, China Petroleum Natural Gas Pipeline No. 2 Engineering Company<\/em><\/p>\n<\/blockquote>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-about-jsw-your-partner-in-pipeline-integrity\">About JSW: Your Partner in Pipeline Integrity<\/h2>\n\n\n\n<p>Beijing Jinshiwan Pipeline Technology Co., Ltd. (JSW) is more than a standard&nbsp;pipeline services company. We are a unique entity that combines the expertise of a premier pipeline contractor with the engineering prowess of a specialized equipment manufacturer. This dual capability allows us to provide unparalleled solutions for:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Pipeline relocation and installation<\/li>\n\n\n\n<li>Emergency leak repair and maintenance<\/li>\n\n\n\n<li>Hot tapping and line&nbsp;stopping&nbsp;for live pipeline interventions<\/li>\n\n\n\n<li>Pipeline bypass installation and plugging<\/li>\n\n\n\n<li>Comprehensive maintenance and integrity management<\/li>\n<\/ul>\n\n\n\n<p>When you choose JSW, you are not just hiring a contractor; you are partnering with a team that has engineered the very tools needed for your project\u2019s success. We don\u2019t just manage risks; we design them out of the process, ensuring safety, efficiency, and reliability from concept to completion.<\/p>","protected":false},"excerpt":{"rendered":"<p>Project at a Glance Category Details Client China Petroleum Natural Gas Pipeline No. 2 Engineering Company Contractor Beijing Jinshiwan Pipeline Technology Co., Ltd. (JSW) Project Aviation Fuel Pipeline Relocation Project for the Beijing Municipal Administrative Center, Renmin University Campus and Surrounding Area Core Challenge Safely relocate a critical, high-pressure L360M aviation fuel pipeline without interrupting [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5235,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_surecart_dashboard_logo_width":"180px","_surecart_dashboard_show_logo":true,"_surecart_dashboard_navigation_orders":true,"_surecart_dashboard_navigation_invoices":true,"_surecart_dashboard_navigation_subscriptions":true,"_surecart_dashboard_navigation_downloads":true,"_surecart_dashboard_navigation_billing":true,"_surecart_dashboard_navigation_account":true,"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[337,335,75,628,629,326,148,329],"class_list":["post-5233","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects","tag-high-pressure-natural-gas-pipeline-isolation-procedure","tag-hot-tapping-and-line-stopping-project-case-study","tag-jsw-projects","tag-l360m-steel-gas-pipeline-maintenance-construction","tag-onshore-pipeline-hot-tapping-service","tag-pipeline-bypass-installation","tag-pipeline-contractor","tag-pipeline-services-company"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.5 (Yoast SEO v24.5) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>High-Pressure L360M Gas Pipeline Maintenance Construction: A Hot Tapping and Line Stopping Project Case Study for Beijing Jinshiwan Pipeline Technology<\/title>\n<meta name=\"description\" content=\"Explore this detailed case study on a complex L360M gas pipeline relocation project. 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