{"id":5260,"date":"2026-03-22T04:51:11","date_gmt":"2026-03-22T04:51:11","guid":{"rendered":"https:\/\/www.pipetechservice.com\/?p=5260"},"modified":"2026-06-20T00:58:50","modified_gmt":"2026-06-20T00:58:50","slug":"an-he-an-bo-product-oil-pipeline-relocation-a-hot-tapping-and-line-stopping-project-case-study","status":"publish","type":"post","link":"https:\/\/www.pipetechservice.com\/es\/an-he-an-bo-product-oil-pipeline-relocation-a-hot-tapping-and-line-stopping-project-case-study\/","title":{"rendered":"Reubicaci\u00f3n del oleoducto de An-He & An-Bo: Estudio de caso de un proyecto de toma en caliente y detenci\u00f3n de l\u00edneas"},"content":{"rendered":"

Un vistazo al proyecto<\/h2>\n\n\n\n
Aspecto<\/strong><\/th>Detalles<\/strong><\/th><\/tr><\/thead>
Cliente<\/strong><\/td>Beijing Jinshiwan Pipeline Technology Co., Ltd. \/ Nanjing Shuoda Construction<\/td><\/tr>
Ubicaci\u00f3n<\/strong><\/td>Localidad de Hangbu, condado de Shucheng, provincia de Anhui, China<\/td><\/tr>
Desaf\u00edo<\/strong><\/td>Reubicar las tuber\u00edas dobles de aceite de producto y combustible de aviaci\u00f3n a alta presi\u00f3n (hasta 9,5 MPa) sin interrumpir el funcionamiento.<\/td><\/tr>
Soluci\u00f3n<\/strong><\/td>Un procedimiento de aislamiento de un gasoducto de gas natural a alta presi\u00f3n, dise\u00f1ado a medida, que utiliza dos conexiones en caliente, v\u00e1lvulas de cierre mec\u00e1nicas y un sistema de derivaci\u00f3n temporal.<\/td><\/tr>
Principales resultados<\/strong><\/td>Cero paradas, m\u00e1s de 4.500 horas de trabajo sin accidentes, $2,3M en p\u00e9rdidas evitadas, recuperaci\u00f3n de productos 100%.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Para los operadores de oleoductos, la perspectiva de un traslado importante de una l\u00ednea les provoca un temor singular y escalofriante: el cierre. En el mundo del transporte de energ\u00eda, donde hay mucho en juego, detener el flujo no es solo un inconveniente; supone un golpe directo a los resultados econ\u00f3micos y una pesadilla log\u00edstica.<\/p>\n\n\n\n

Ante la tarea crucial de reubicar un tramo de los oleoductos de los productos An-He y An-Bo en el condado de Shucheng (China), las partes implicadas en el proyecto necesitaban algo m\u00e1s que un simple contratista. Necesitaban un socio estrat\u00e9gico. Eligieron a JSW \u2014una empresa l\u00edder en servicios de oleoductos y fabricante de equipos\u2014 para llevar a cabo un proyecto de perforaci\u00f3n en caliente y cierre de conductos sin contratiempos, que sentar\u00eda un nuevo est\u00e1ndar en materia de seguridad y eficiencia.<\/p>\n\n\n\n

El reto: una v\u00eda de comunicaci\u00f3n fundamental, un traslado urgente<\/h2>\n\n\n\n

El proyecto se centr\u00f3 en los oleoductos de An-He y An-Bo, dos arterias vitales que transportan petr\u00f3leo refinado y combustible de aviaci\u00f3n (Jet A-1) por toda la regi\u00f3n. El tramo de la localidad de Hangbu, en el condado de Shucheng, tuvo que reubicarse por completo para adaptarse al desarrollo regional.<\/p>\n\n\n\n

Hab\u00eda mucho en juego. No eran palabras al aire.<\/p>\n\n\n\n

    \n
  • Entorno de alta presi\u00f3n:<\/strong>\u00a0La l\u00ednea An-Bo funcionaba a una presi\u00f3n astron\u00f3mica de 9,5 MPa, mientras que la l\u00ednea An-He lo hac\u00eda a 7,0 MPa. Cualquier intervenci\u00f3n en un sistema de tan alta presi\u00f3n conlleva un riesgo inherente.<\/li>\n\n\n\n
  • Complejidad de los medios duales:<\/strong>\u00a0El proyecto abarcaba dos medios distintos: petr\u00f3leo refinado en la tuber\u00eda de 406 mm y combustible de aviaci\u00f3n Jet A-1 en la tuber\u00eda de 273 mm. La volatilidad de estos productos exig\u00eda un enfoque que eliminara hasta el m\u00e1s m\u00ednimo riesgo de chispa.<\/li>\n\n\n\n
  • El coste del tiempo de inactividad:<\/strong>\u00a0Se consider\u00f3 que una paralizaci\u00f3n total de la l\u00ednea durante el tiempo que durara el traslado era insostenible desde el punto de vista financiero, ya que podr\u00eda provocar p\u00e9rdidas de ingresos por valor de millones y perturbaciones en la cadena de suministro en toda la regi\u00f3n.<\/li>\n<\/ul>\n\n\n\n

    La cuesti\u00f3n fundamental era: \u00bfc\u00f3mo aislar y desviar de forma segura estas tuber\u00edas en funcionamiento y a alta presi\u00f3n sin interrumpir el flujo de combustible que transportaban?<\/p>\n\n\n\n

    \n
    \n
    \"Trabajadores<\/figure><\/div>\n<\/div>\n\n\n\n
    \n
    \"Trabajadores<\/figure><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

    La soluci\u00f3n: una clase magistral sobre la instalaci\u00f3n de derivaciones en tuber\u00edas y el m\u00e9todo de taponamiento<\/h2>\n\n\n\n

    La respuesta de JSW puso de manifiesto su doble experiencia como contratista de gasoductos y fabricante de equipos. No nos limitamos a prestar un servicio, sino que dise\u00f1amos una soluci\u00f3n. Nuestro equipo puso en marcha un procedimiento de aislamiento de gasoductos de alta presi\u00f3n a medida, adaptado al petr\u00f3leo, para crear una zona de trabajo segura y aislada.<\/p>\n\n\n\n

    Nuestro enfoque personalizado:<\/strong>
    Hemos puesto en marcha un sofisticado servicio de perforaci\u00f3n en caliente de tuber\u00edas en tierra firme para la construcci\u00f3n de v\u00edas f\u00e9rreas (adaptado a la reubicaci\u00f3n general), centrado en cuatro pilares t\u00e9cnicos fundamentales:<\/p>\n\n\n\n

      \n
    1. Perforaci\u00f3n en caliente en dos etapas:<\/strong>\u00a0En lugar de realizar un \u00fanico corte, llevamos a cabo cuatro operaciones estrat\u00e9gicas de perforaci\u00f3n en caliente (DN250 y DN400). Esto nos permiti\u00f3 crear puntos de conexi\u00f3n precisos en la tuber\u00eda en funcionamiento sin interrumpir el flujo, preparando as\u00ed eficazmente la l\u00ednea para un desv\u00edo temporal.<\/li>\n\n\n\n
    2. Oclusi\u00f3n mec\u00e1nica de la l\u00ednea:<\/strong>\u00a0Esta fue la parte fundamental de la operaci\u00f3n. Mediante nuestro equipo propio de interrupci\u00f3n de l\u00edneas, insertamos tapones de aislamiento de alta integridad en las l\u00edneas bajo tensi\u00f3n. De este modo se cre\u00f3 una barrera f\u00edsica que aisl\u00f3 eficazmente el tramo de 2,5 kil\u00f3metros que se iba a reubicar.<\/li>\n\n\n\n
    3. Instalaci\u00f3n de derivaci\u00f3n temporal:<\/strong>\u00a0Una vez aislado el tramo, instalamos un sistema temporal de derivaci\u00f3n en superficie. Este m\u00e9todo de instalaci\u00f3n de la derivaci\u00f3n y de taponamiento del oleoducto garantiz\u00f3 que el petr\u00f3leo y el combustible de aviaci\u00f3n siguieran fluyendo sin obst\u00e1culos por la nueva ruta, lo que asegur\u00f3 que no se produjera ninguna interrupci\u00f3n en el suministro a los clientes situados aguas abajo.<\/li>\n\n\n\n
    4. Equipos especializados:<\/strong>\u00a0En nuestras operaciones utilizamos un conjunto de equipos de fabricaci\u00f3n propia, entre los que se incluyen m\u00e1quinas de perforaci\u00f3n a alta presi\u00f3n, actuadores de cierre de l\u00edneas y accesorios fabricados a medida para las obras de mantenimiento del gasoducto de acero L360M (adaptados al acero de alta calidad utilizado), lo que garantiz\u00f3 una compatibilidad perfecta y la integridad del sistema.<\/li>\n<\/ol>\n\n\n\n

      La seguridad es lo primero:<\/strong>
      La naturaleza vol\u00e1til del producto exig\u00eda un protocolo de seguridad riguroso. Incorporamos un sistema de purga e inertizaci\u00f3n continuas con nitr\u00f3geno de la secci\u00f3n aislada antes de realizar cualquier operaci\u00f3n de corte o soldadura. De este modo, se redujo el riesgo de que se formaran atm\u00f3sferas explosivas, garantizando as\u00ed un entorno de trabajo seguro tanto para nuestro equipo como para la comunidad circundante.<\/p>\n\n\n\n

      La puesta en pr\u00e1ctica: la precisi\u00f3n en la pr\u00e1ctica<\/h2>\n\n\n\n

      Nuestra filosof\u00eda de gesti\u00f3n de proyectos se basa en la transparencia y el control riguroso. La ejecuci\u00f3n se desarroll\u00f3 en fases planificadas meticulosamente:<\/p>\n\n\n\n

        \n
      • Preparaci\u00f3n y montaje del recinto:<\/strong>\u00a0Comenzamos con una preparaci\u00f3n exhaustiva del emplazamiento, que incluy\u00f3 la construcci\u00f3n de v\u00edas de acceso reforzadas, la preparaci\u00f3n de plataformas de trabajo estables y el establecimiento de per\u00edmetros de seguridad avanzados con v\u00edas de evacuaci\u00f3n y barreras de aislamiento.<\/li>\n\n\n\n
      • Instalaci\u00f3n de grifo caliente y derivaci\u00f3n:<\/strong>\u00a0Nuestros t\u00e9cnicos llevaron a cabo las dos conexiones en caliente, instalando la l\u00ednea de derivaci\u00f3n temporal con una precisi\u00f3n del orden de las micras. Esta fase fue fundamental, ya que nos permiti\u00f3 mantener el caudal total de la tuber\u00eda durante la configuraci\u00f3n de la zona de aislamiento.<\/li>\n\n\n\n
      • Aislamiento de tuber\u00edas y recuperaci\u00f3n de aceite:<\/strong>\u00a0Con el derivador activo, procedimos a cerrar las v\u00e1lvulas de la l\u00ednea e iniciamos el proceso de recuperaci\u00f3n de aceite. Nuestros sistemas especializados de vac\u00edo y recuperaci\u00f3n garantizaron que se extrajeran de forma segura m\u00e1s de 99,51 TP3T del producto de la secci\u00f3n de tuber\u00eda aislada.<\/li>\n\n\n\n
      • Reubicaci\u00f3n y conexi\u00f3n:<\/strong>\u00a0El tramo antiguo se retir\u00f3 sin incidentes y se coloc\u00f3 el nuevo tramo de tuber\u00eda. A continuaci\u00f3n, nuestro equipo realiz\u00f3 las soldaduras finales de conexi\u00f3n, uniendo la nueva tuber\u00eda al sistema que segu\u00eda en funcionamiento.<\/li>\n\n\n\n
      • Restauraci\u00f3n y desmovilizaci\u00f3n del sistema:<\/strong>\u00a0Tras someter a rigurosas pruebas de integridad las nuevas soldaduras y uniones, retiramos el desv\u00edo provisional y las v\u00e1lvulas de cierre de la l\u00ednea, restableciendo as\u00ed la configuraci\u00f3n operativa original e ininterrumpida del gasoducto. A continuaci\u00f3n, se restableci\u00f3 por completo el estado del emplazamiento.<\/li>\n<\/ul>\n\n\n\n
        \n
        \n
        \"Construction<\/figure><\/div>\n<\/div>\n\n\n\n
        \n
        \"Construction<\/figure><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

        Los resultados: \u00e9xito cuantificable, seguridad inquebrantable<\/h2>\n\n\n\n

        El proyecto fue un \u00e9xito rotundo, ya que se alcanzaron todos los objetivos sin que se produjeran incidentes de seguridad ni interrupciones operativas. Nuestra colaboraci\u00f3n con Nanjing Shuoda Construction Engineering Co., Ltd. result\u00f3 ser una potente sinergia, que combin\u00f3 nuestra experiencia en equipos t\u00e9cnicos con su capacidad de ejecuci\u00f3n in situ.<\/p>\n\n\n\n

          \n
        • Tiempo de actividad operativa del 100%:<\/strong>\u00a0El sistema de derivaci\u00f3n logr\u00f3 mantener el flujo de producto durante los 14 d\u00edas que dur\u00f3 el proyecto, lo que evit\u00f3 una p\u00e9rdida potencial de ingresos estimada en $2,3 millones y evit\u00f3 interrupciones en el suministro a m\u00e1s de 12 estaciones situadas m\u00e1s adelante en la cadena.<\/li>\n\n\n\n
        • Cero incidentes de seguridad:<\/strong>\u00a0Se registraron m\u00e1s de 4.500 horas de trabajo con un historial de seguridad impecable, lo que demuestra nuestra rigurosa planificaci\u00f3n y nuestra cultura de seguridad.<\/li>\n\n\n\n
        • Integridad del producto sin concesiones:\u00a0<\/strong>El aceite y el combustible de aviaci\u00f3n recuperados cumpl\u00edan todas las especificaciones de calidad y no presentaban ning\u00fan tipo de contaminaci\u00f3n.<\/li>\n\n\n\n
        • Mayor vida \u00fatil de los activos:<\/strong>\u00a0Al llevar a cabo la reubicaci\u00f3n sin que ello supusiera ning\u00fan impacto en el sistema operativo, contribuimos a garantizar la integridad a largo plazo y a prolongar la vida \u00fatil de toda la red de tuber\u00edas del cliente.<\/li>\n<\/ul>\n\n\n\n
          \n

          Testimonio de un cliente:<\/strong>
          \u201cElegir a JSW para este complejo traslado fue la decisi\u00f3n acertada. Su doble funci\u00f3n como fabricante y contratista les proporcion\u00f3 un conocimiento inigualable del equipo y del procedimiento. El proyecto de perforaci\u00f3n en caliente y cierre de la tuber\u00eda que llevaron a cabo fue impecable. No se limitaron a gestionar el riesgo, sino que lo eliminaron por completo, lo que permiti\u00f3 que nuestras operaciones continuaran sin ning\u00fan contratiempo\u201d. \u2013 Jefe de proyecto, Operaciones del gasoducto An-He y An-Bo<\/em><\/p>\n<\/blockquote>\n\n\n\n

          Acerca de JSW: Su socio en integridad de tuber\u00edas<\/h2>\n\n\n\n

          JSW is more than just a pipeline contractor. We are a vertically integrated force in the industry\u2014a global leader that both manufactures the highest-quality hot tapping and line stopping equipment and provides the expert services to deploy it. This unique combination means our solutions are not just selected from a catalog; they are designed with the field application in mind.<\/p>\n\n\n\n

          Whether it\u2019s an emergency pipeline repair, a major system relocation, or routine maintenance, JSW offers a comprehensive suite of services. Our expertise spans hot tapping, line stopping, pipeline bypass installation, pipeline maintenance construction, and asset integrity management. When you choose JSW, you choose a partner dedicated to keeping your energy moving, safely and reliably.<\/p>\n\n\n\n

          Looking for a reliable pipeline contractor for your next project? Contact our team today to discuss how our proven hot tapping and line stopping project case study can be adapted to solve your unique pipeline challenges.<\/p>","protected":false},"excerpt":{"rendered":"

          Project at a Glance Aspect Details Client Beijing Jinshiwan Pipeline Technology Co., Ltd. \/ Nanjing Shuoda Construction Location Hangbu Town, Shucheng County, Anhui Province, China Challenge Relocate dual, high-pressure (up to 9.5 MPa) product oil and aviation fuel pipelines without operational shutdown. Solution A custom-engineered\u00a0high-pressure natural gas pipeline isolation procedure\u00a0using dual hot taps, mechanical line […]<\/p>\n","protected":false},"author":1,"featured_media":5265,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_surecart_dashboard_logo_width":"180px","_surecart_dashboard_show_logo":true,"_surecart_dashboard_navigation_orders":true,"_surecart_dashboard_navigation_invoices":true,"_surecart_dashboard_navigation_subscriptions":true,"_surecart_dashboard_navigation_downloads":true,"_surecart_dashboard_navigation_billing":true,"_surecart_dashboard_navigation_account":true,"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[337,335,75,628,338,339,148,329],"class_list":["post-5260","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects","tag-high-pressure-natural-gas-pipeline-isolation-procedure","tag-hot-tapping-and-line-stopping-project-case-study","tag-jsw-projects","tag-l360m-steel-gas-pipeline-maintenance-construction","tag-onshore-pipeline-hot-tapping-service-for-railway-construction","tag-pipeline-bypass-installation-and-plugging-method","tag-pipeline-contractor","tag-pipeline-services-company"],"yoast_head":"\nAn-He & An-Bo Pipeline Relocation: Hot Tapping and Line Stopping Project Case Study | JSW Pipeline Services<\/title>\n<meta name=\"description\" content=\"Read this hot tapping and line stopping project case study on a 9.5MPa product oil pipeline relocation. 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at a Glance Aspect Details Client Beijing Jinshiwan Pipeline Technology Co., Ltd. \/ Nanjing Shuoda Construction Location Hangbu Town, Shucheng County, Anhui Province, China Challenge Relocate dual, high-pressure (up to 9.5 MPa) product oil and aviation fuel pipelines without operational shutdown. 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