External Sleeve pipeline repair

External Pipeline Rehabilitation Engineering

Servicio de oleoductos
External Pipeline Rehabilitation Engineering

After years of operation, pipelines inevitably develop corrosion damage and leaks due to material degradation and inadequate maintenance, causing significant economic losses. However, full pipeline replacement is often impractical due to:

  • Massive construction requirements
  • Prohibitive costs
  • Extended project timelines

Advantages of External Pipeline Rehabilitation

Servicio de oleoductos

Type B Sleeve Pipe Repair Technology

Type-B-Sleeve-Repair-Technology-Equipment

Type B sleeve pipe repair is a permanent solution for oil and gas pipeline defects, offering broad applicability and significant technical value.

Product Structure

The sleeve consists of two semi-cylindrical halves that form a complete cylinder when assembled. Its inner diameter matches the outer diameter of the pipeline being repaired, allowing full encapsulation of the damaged section.

Technical Applications

Type B sleeves are designed to repair:

  • Metal loss defects
  • Pipeline deformations
  • Weld imperfections (non-leaking)

Ideal for:
✔ Large-diameter pipelines (up to DN1500)
✔ High-pressure systems (≥10MPa)
✔ High-grade steel pipes (X70/X80)
✔ Thick-walled pipelines (≥20mm)

Key Benefits:

  • Provides structural reinforcement
  • Enhances pressure-bearing capacity
  • Meets ASME B31.4/B31.8 standards
Type B Split Sleeve Pipe Repair Site
Type B Split Sleeve Pipe Repair Site

Key Points of Type B Sleeve Pipe Repair

For Type B sleeve pipe repairs, the pressure at the pipeline defect must first be reduced to below 0.8 times the operating pressure to ensure welding safety.

All welds after sleeve repair should be inspected using non-destructive testing methods to guarantee repair quality.

Compared to Type A sleeve repair technology, Type B sleeve repair is more complex in process but offers advantages including shorter repair cycles, relatively lower repair costs, and less environmental damage.

Type B Split Sleeve Pipe Repair Site

Type A Epoxy Sleeve Pipe Repair Technology
for Oil & Gas Pipelines

Type A epoxy sleeve pipe repair is a pipeline defect remediation technology with the following characteristics and applications:

Technical Features:
The Type A epoxy sleeve assembly consists of two semi-circular guard plates or properly curved plate segments. These components are installed over the pipeline defect area, with the repair completed by welding both side seams. The sleeve welding configuration may utilize either:

  • Single-V groove butt welds, or
  • A lap joint steel strip connecting the two semi-circular halves, with fillet welds applied between the strip and sleeve.

Critical Repair Procedures:

  1. During installation, the sleeve must maintain full contact with the pipe wall surface.

  2. Pre-heating of weld joints is mandatory before welding operations.

  3. The annular gap between the pipe defect and sleeve must be filled with hardenable compounds (epoxy resins or polyester compounds).

Quality Assurance:
Post-repair, the longitudinal side welds do not require stringent non-destructive testing (NDT). This solution is primarily designed for minor pipeline defects.

Technical Limitations:
Due to structural constraints, Type A sleeves cannot be used for:

  • Circumferential pipeline defects
  • Active pipeline leaks
Type A Sleeve Pipe Repair Technology Site
Type A Sleeve Pipe Repair Technology Site

Carbon Fiber Reinforcement Repair Technology

During pipeline operation, corrosion and damage inevitably occur, necessitating timely repairs. Improper handling or delays in addressing these issues may lead to severe consequences.

Conventional repair methods include pipe replacement, welding, and clamp reinforcement. However, pipe replacement involves substantial engineering work, is time-consuming, and costly. For pipelines conveying flammable or explosive media, welding poses significant safety risks due to spark generation. Moreover, welding thin-walled pipes with multiple leak points carries a high risk of burn-through and may readily cause hydrogen embrittlement and cold cracking.

With the advancement of carbon fiber reinforcement technology, its applications have become increasingly widespread. This technology enables strength restoration of damaged pipeline sections without interrupting production, offering multiple advantages: no hot work required, continuous operation during repairs, online rapid repair capability, operational safety, minimal crew requirements, no need for heavy equipment, and cost-effectiveness. Most importantly, since this technology eliminates welding on in-service pipelines, it completely avoids risks associated with burn-through, hydrogen embrittlement, and cold cracking.

The carbon fiber repair system provides a reliable alternative that meets industry standards including ASME PCC-2 and ISO/TS 24817, while maintaining pipeline integrity and extending service life. This innovative solution is particularly valuable for high-risk environments where traditional welding repairs are prohibited or impractical. Field applications demonstrate its effectiveness in restoring full pressure containment capability while significantly reducing downtime compared to conventional methods. The non-metallic composite materials also provide excellent corrosion resistance, making them suitable for various operating conditions across multiple industries.

Carbon Fiber Reinforcement Repair Technology Site
Carbon Fiber Reinforcement Repair Technology Site
Carbon Fiber Reinforcement Repair Technology Site

Solicite una consulta gratuita sobre el servicio de tuberías

¿Listo para trabajar juntos? Construya un proyecto con nosotros

Más información

¿Se enfrenta a un problema de tuberías? Obtenga una solución a medida de nuestros expertos. Facilítenos sus datos a continuación y nos pondremos en contacto con usted en menos de 24 horas para hablar de los requisitos, los plazos y el presupuesto de su proyecto.

Beijing Jinshiwan es un proveedor líder integrado de tecnología y servicios para oleoductos y gasoductos, que combina la fabricación de equipos de alta gama con conocimientos profesionales de ingeniería. Ofrecemos soluciones de tuberías seguras, fiables e innovadoras durante todo el ciclo de vida para los sectores petrolífero y gasístico, químico y de servicios públicos de todo el mundo.

Construcción e instalación de tuberías
  • Construcción de oleoductos transfronterizos
  • Instalación y puesta en servicio de tuberías
  • Instalación de sistemas de tuberías de planta
  • Reubicación y modificación de tuberías
  • Servicios de roscado en caliente y roscado a presión
  • Servicios de taponamiento y aislamiento de tuberías
  • Reparación urgente de tuberías
  • Rehabilitación y revestimiento de tuberías
  • Reparación de manguitos compuestos (instalación de manguitos B)
  • Protección contra la corrosión y reparación
  • Gestión de la integridad de las tuberías
  • Servicios de apoyo a la inspección en línea
  • Modificaciones no disruptivas de la línea viva
  • Pruebas de presión de tuberías
  • Limpieza y secado de tuberías
  • Fabricación de roscadoras en caliente
  • Producción de equipos de taponamiento de tuberías
  • Fabricación de accesorios de tubería a medida
  • Fabricación de válvulas especiales

- Capacidad de respuesta en caso de emergencia 24 horas al día, 7 días a la semana
- Cumplimiento de las normas API y ASME
- Gestión multilingüe de proyectos
- Envíos internacionales y apoyo logístico
- Supervisión técnica in situ en todo el mundo